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Copper mould tube for CCM Cr-plating NiCr-coating NiFe-plating
Situated in a critical position of continuous casting machine, copper mould requires extreme high thermal-conductivity and high strength. The molten steel will be formed into a certain shaped steel billets immediately after it passes through the copper mould.
Besides basic function of shaping and solidifying the steel strand, copper mould is of great influence on the economics of continuous casting lines.
Not only the cost, the service life of copper mould and the quality of the cast product are also considered as important factors by the users.
Therefore, suitable mould design as well as study of continuous casters and working conditions is making stringent demands on the manufacturers.
Round Mould
No. | Length (mm) | Section Dimension (mm) | Curved Radius (mm) | Wall Thickness (mm) | Cr-Coating Thickness (mm) |
1 | 780 | Ф156 | 9000 | 14 | 0.10 |
2 | 780 | Ф178 | 9000 | 14 | 0.10 |
3 | 850 | Ф300 | 9000 | 14 | 0.10 |
4 | 1000 | Ф500 | 9000 | 14 | 0.10 |
5 | 1000 | Ф800 | 9000 | 14 | 0.10 |
Material
Material | Chemical Composition | Mechanical Properties | Electric Conductivity (%IACS) | ||||
Cu | Others | Tensile Strength σ b (N/mm2) | Yield Strength σ 0.2 (N/mm2) | Elongation | Hardness (HB) | ||
E-Cu | >99.90 | 200 | 40 | 40 | 45 | 98 | |
SF-Cu | >99.85 | P0.015-0.040 | 240-310 | 190-250 | 25-10 | 80-95 | 85 |
CuAg | >99.50 | Ag0.08-0.12 | 240-310 | 200-225 | 16-10 | 110-125 | 95 |
Cu-Cr-Zr | >98.0 | Cr0.3-1.2 | 375-445 | 280-355 | 20-13 | 115-130 | 80 |
Product Scope:
Material | E-Cu, SF-Cu (DHP Cu), CuAg, Cu-Cr-Zr |
Design | Square, rectangular, round , plate, H beam |
Straight or curved | |
Outer contour parallel | |
Internal geometries: parallel, single tapered, double tapered, multi-tapered, parabolic tapered, convex tapered | |
Size | Square: □ 80mm~500mm |
Coating | Coating material: Cr, Ni-Cr, Ni-Fe or Ni-co |
21 | 1000 | □135×135 | 6000 | 10 | 20 | 10 | 0.06~0.08 |
22 | 810 | □135×135 | 5250 | 12.3 | 18.3 | 6 | 0.07~0.09 |
23 | 780 | □140×140 | 7000 | 11 | 16 | 6 | 0.06~0.08 |
24 | 801 | □140×140 | 10250 | 12 | 18 | 6 | 0.06~0.08 |
25 | 812 | □140×140 | 8000 | 12.3 | 20 | 8 | 0.10 |
26 | 835 | □140×140 | 7924.8 | 12.5 | 17 | 6 | 0.10~0.12 |
27 | 800 | □143×143 | straight | 11 | 21 | 10 | 0.06~0.08 |
28 | 700 | □150×150 | 9000 | 12 | 20 | 8 | 0.08~0.10 |
29 | 780 | □150×150 | 6000 | 12.5 | 18 | 5 | 0.08~0.10 |
30 | 780 | □150×150 | straight | 10 | 22 | 12 | 0.06~0.08 |
31 | 800 | □150×150 | 5250 | 12 | 20 | 8 | 0.08~0.10 |
32 | 810 | □150×150 | 6000 | 12 | 22 | 10 | 0.06~0.08 |
33 | 812 | □150×150 | 5250 | 15 | 27 | 12 | 0.06~0.08 |
34 | 812 | □150×150 | 8000 | 12 | 18 | 6 | 0.13 |
35 | 850 | □150×150 | 6000 | 12 | 20 | 8 | 0.06~0.08 |